BLOWN CUSHION LINE

The line represented with EBL-500 EASY BLOW is completely automatic and allows a high production of blown cushions and pillows, with different types of pure materials or compounds. The loader for fiber bales mod. HL-500 unpacks the material and feeds the fiber opener mod. OF-550; the open and volumised fiber is sent directly to the pre-weighing silo mod. MAC-400 or to the mixer mod. MX-500 in case the preparation of a mixture of fiber and shredded polyurethane is required.

The line is combined with the shredding machine mod. SF-150 which shreds polyurethane and fiber scraps recovered from other processes giving them new life as filling materials. The pre-weighing silo guarantees maximum weight accuracy and feeds the fully automatic weighing, filling, sewing and labelling system, mod. EBL-500 EASY BLOW. By inserting in the line the machine mod. EC-500 EASY COVER, covers can be produced with the opening suitable for the various types of pillows/cushions to be filled. The product is adequately uniformed inside the pillow/cushion by going through the shaker mod. SH-100 and subsequently rolled, bagged, compressed and sealed by the automatic machine mod. ER-500 EASY ROLL or in flat pack, compressed, sealed and packed by the automatic machine mod. EB-500 EASY BAG and mod. PP-100

 

The line with the MAC-400 pre-weighing system has  the same control and precision on the management of the weighs; it differs from the fully automatic one in the lining phase which is performed by a single operator on two stations at the same time thanks to the fabric holding clamps, and in the phase of packaging in bags which takes place with the use of another operator. The number of people involved in the sewing phase depends on the desired productivity.

 

The line of the third proposal is suitable for smaller production volumes; it is made up of the same machinery for processing the raw material but the weight control and filling phases are managed by the electronic blower mod. FW-110; the filling is manual and can be managed on a double station by a single operator thanks to the fabric holding clamps; also the phases of sewing, packaging, sealing and compression take place with the intervention of an operator, who uses the special sewing machine mod. G164C, the electronic stuffing machine mod. HF-100 and the machine with adjustable compression and sealing mod. LF-100.

All lines and related software can be implemented at any time with additional machinery.

Fully automated process, unique in the market: from raw material to packaged product ready for shipment

Sewing and labeling system with second backup station that intervenes automatically to guarantee non-stop production without machine stops

Performance guaranteed thanks to the electronic management of the machinery that manages all the parameters for production change without mechanical interventions on the plant

Maximum quality standard of the finished product: homogeneous filling, precise stitching and labeling, perfect sealing of the bag, guaranteed vacuum (if required)

Controlled treatment of the raw material: maximum opening of the fiber, significant increase in volume, controlled blends, recycling of waste materials

Accurate pre-weighing system and processing capacity of all raw materials

Clean working environment and maximum hygiene in the treatment of raw materials

Quick payback: reduction of labor, transport and storage costs thanks to efficient and automatic flows

Compact and modular line: each module of the line represents a process designed to reduce the use of space and adaptable to any customer environment.

Flexibility and long-lasting investment guarantee with step-by-step implementation of your system as your business requires it

Production data management and monitoring to support strategic and organizational decisions thanks to our Automation Intelligence software

MACHINES THAT COULD BE PART OF THE LINE

SX-400
Storage silo for loose raw materials
MX-500
STORAGE AND MIXING MACHINE FOR LOOSE RAW MATERIALS
BF-300
Ball fiber machine
OF-550
FIBER OPENER
HL-400
Feather and shredded foam (sacks and bales) loader
HL-500
Fiber Bale Loader
HL-1500
Fiber bale loader
FM-100D
Manual filler
FW-110
SEMI-AUTOMATIC ELECTRONIC FILLER
FM-100S
Manual filler
MAC-600
PRE-WEIGHING AND FILLING SYSTEM
MAC-400
Pre-weighing and filling system
MAC-300
PRE-WEIGHING AND FILLING SYSTEM
MAC-200
Pre-weighing and filling system
EBL-500 EASY BLOW
Automatic weighing, filling, sewing and labelling system
GA-400-3
Automatic embroidery machine
G164UG164U
SPECIAL SEWING MACHINE
G164C
Special sewing machine
EC-500 EASY COVER
AUTOMATIC MACHINE FOR THE PRODUCTION OF COVERS
EBL-500 EASY BLOW
Automatic weighing, filling, sewing and labelling system
LF-100
Semi-automatic machine with adjustable compression and heat-sealing
ER-500 EASY ROLL
AUTOMATIC MACHINE FOR ROLLING AND PACKAGING IN BAGS
PP-100
Automatic machine to pack up packaged products
MP-500
AUTOMATIC MACHINE TO STACK MORE THAN TWO CUSHIONS/PILLOWS/QUILTS
MP-400
Semi-automatic machine to stack more than two cushions / quilts
MP-200
AUTOMATIC MACHINE FOR STACKING UP TO TWO PILLOWS
EB-500 EASY BAG
Automatic machine for packaging in bags and cases
HF-100
SEMI AUTOMATIC STUFFING / PACKAGING MACHINE FOR LINERS AND BAGS
ER-400 EASY ROLLER-400 EASY ROLL
Semi-automatic machine for rolling and packaging in bags
EB-400 EASY BAG
SEMI-AUTOMATIC MACHINE FOR PACKAGING IN BAGS AND CASES
RT-100
Round table with wheels
MD-100
METALDETECTOR TO DETECT THE PRESENCE OF METALLIC OBJECTS
SH-100
Pillow shaking machine for product homogeneity control
GC-100
TURNING TABLE
TT-500
Conveyor belt
TT-100
CONVEYOR BELT
SF-200SF-200
Shredding machine with belt conveyor
SF-300
OPENER FOR FABRIC, NON-WOVEN FABRIC, QUILTED FABRIC, AND THERMOBONDED WASTE
SF-150
Shredding machine
CALLISTOCALLISTO
Always next to you
DOMINODOMINO
connects the dots
CEREBROCEREBRO
Do more
CONSOLLE
Management console

    The line shown is a configuration suggestion based on the most common use requirement.

    Each system must be analyzed and studied by our technicians to identify the most suitable solution for the required technical specifications.

    Call us or fill out the form below our team is at your disposal for any request.


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