BLOWN CUSHION LINE

We’ve presented 3 common lines to blow fill cushions and pillows with different types of raw materials or blends. They have different levels of automations and allow a medium to high production according to the configuration chosen. The three lines all start in the same way for the raw material processing stage, in particular:

  • Shredding machine mod. SF-200,which shreds polyurethane scraps recovered from other processes giving them new life as filling materials;
  • Fiber bale loader HL-500, which unpacks the material and feeds the following machine;
  • Fiber opener mod. OF-550, which opens and volumizes the fiber;
  • Mixer mod. MX-500 in case the preparation of a mixture of fiber and shredded polyurethane is required.

 

Here’s the rest of the configuration for a fully automatic line, which only requires 1 supervisor:

  • Automatic cover production machine mod. EC-500 EASY COVER, which producescovers with an opening suitable for the various types of pillows/cushions to be filled;
  • Fully automatic weighing, filling, sewing and labelling system, mod. EBL-500 EASY BLOW;
  • Shaker mod. SH-100 to adequately uniform the filling inside the pillow/cushion;
  • Rolling, bagging, compressing and sealing machine mod. ER-500 EASY ROLL.

 

Here’s the rest of the configuration for the semi-automatic line, with 1 or 2 operators:

  • MAC-400 pre-weighing system: the filling phase which is performed by a single operator on two stations at the same time thanks to the fabric holding clamps;
  • Semi-automatic roll packaging machine mod. ER-400 EASY ROLL. It requires 1 operator, but this step can also be made automatic.

Here’s the rest of the configuration for a manual line for smaller production volumes:

  • Electronic filler mod. FW-110, for weight control and manual filling. The filling can be managed on a double station by a single operator thanks to the fabric holding clamps;
  • Special sewing machine mod. G164C;
  • Electronic stuffing machine mod. HF-100;
  • Adjustable compression and sealing mod. LF-100.

Fully automated process, unique in the market: from raw material to packaged product ready for shipment

Sewing and labeling system with second backup station that intervenes automatically to guarantee non-stop production without machine stops

Performance guaranteed thanks to the electronic management of the machinery that manages all the parameters for production change without mechanical interventions on the plant

Maximum quality standard of the finished product: homogeneous filling, precise stitching and labeling, perfect sealing of the bag, guaranteed vacuum (if required)

Controlled treatment of the raw material: maximum opening of the fiber, significant increase in volume, controlled blends, recycling of waste materials

Accurate pre-weighing system and processing capacity of all raw materials

Clean working environment and maximum hygiene in the treatment of raw materials

Quick payback: reduction of labor, transport and storage costs thanks to efficient and automatic flows

Compact and modular line: each module of the line represents a process designed to reduce the use of space and adaptable to any customer environment.

Flexibility and long-lasting investment guarantee with step-by-step implementation of your system as your business requires it

Production data management and monitoring to support strategic and organizational decisions thanks to our Automation Intelligence software

MACHINES THAT COULD BE PART OF THE LINE

SX-400Raw material storage silo
Raw material storage silo
MX-500Raw material mixing machine
Raw material mixing machine
BF-300Ball fiber machine
Ball fiber machine
OF-550Fiber opening machine
Fiber opening machine
HL-400Feather/shredded foam loader
Feather/shredded foam loader
HL-500Fiber bale loader
Fiber Bale Loader
HL-1500High-capacity fiber bale loader
High-capacity fiber bale loader
FM-100Manual pillow filling machine
Manual pillow filling machine
FW-110Semi-automatic pillow filler
SEMI-AUTOMATIC PILLOW FILLER
FM-100S
Manual filling machine
MAC-600Pillow pre-weighing and filling machine
Pillow pre-weighing and filling machine (6 weighing units and 2 filling stations)
MAC-400Pillow pre-weighing filling machine
Pre-weighing and filling system (4 weighing units and 2 filling stations)
MAC-300Pillow pre-weighing filling machine
Pillow pre-weighing filling machine (3 weighing units and 1 filling station)
MAC-200Pillow pre-weighing filling machine
Pillow pre-weighing filling machine (2 weighing units and 1 filling station)
EBL-500 EASY BLOWPillow pre-weighing filling sewing machine
Pillow pre-weighing filling sewing machine
GA-400-3Automatic cushion tufting machine
Automatic cushion tufting machine
G164UG164U
SPECIAL SEWING MACHINE
G164CPillow closing sewing machine
Pillow closing sewing machine
EC-500 EASY COVERAutomatic cover making machine
AUTOMATIC  COVER MAKING MACHINE
EBL-500 EASY BLOWPillow pre-weighing filling sewing machine
Pillow pre-weighing filling sewing machine
LF-100Pillow compressing sealing machine
Pillow compressing sealing machine
ER-500 EASY ROLLAutomatic pillow rolling machine
AUTOMATIC PILLOW ROLLING MACHINE
PP-100Automatic box filling machine
Automatic box filling machine
MP-500Automatic pillow stacking machine
Automatic pillow stacking machine
MP-400Semi-automatic pillow stacking machine
Semi-automatic pillow stacking machine
MP-200Pillow stacking machine (twin pack)
AUTOMATIC PILLOW STACKING MACHINE (TWIN PACK)
EB-500 EASY BAGPillow flat packaging machine
Automatic pillow flat packaging machine
HF-100Pillow stuffing / packaging machine
Pillow stuffing / packaging machine
ER-400 EASY ROLLER-400 EASY ROLL
Semi-automatic pillow rolling machine
EB-400 EASY BAGSemi-automatic pillow flat packaging machine
SEMI-AUTOMATIC PILLOW FLAT PACKAGING MACHINE
RT-100
Round table with wheels
MD-100
TUNNEL METAL DETECTOR FOR INSPECTING, PILLOWS, QUILTS AND TEXTILES
SH-100
Pillow shaking machine for product homogeneity control
GC-100
TURNING TABLE
TT-500
Conveyor belt
TT-100
CONVEYOR BELT
SF-200SF-200
Foam scraps shredding machine
SF-300
Fabric/fiber waste opening machine
SF-150
Polyurethane scrap shredder with belt conveyor
CALLISTOCALLISTO
Preventive maintenance software that monitors component status for optimized operation
DOMINODOMINO
Software that connects and controls machines for quick line installation
CEREBROCEREBRO
Software that manages production orders and planning for process improvement
CONSOLLE
Management console

    The line shown is a configuration suggestion based on the most common use requirement.

    Each system must be analyzed and studied by our technicians to identify the most suitable solution for the required technical specifications.

    Call us or fill out the form below our team is at your disposal for any request.


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