PRE-WEIGHING AND FILLING SYSTEM (WEIGHING UNITS AND 1 FILLING STATION)

MAC-300 is our pre-weighing and filling system with 3 weighing units and 1 filling station. Several filling materials can be used in the blowing process, such as polyester fiber and microfiber, natural fibers and recycled material. The material is stored in the tower and kept in motion by a rotor to avoid clumping.

The filling material then falls into the underlying weighing units, while the load cells underneath them constantly monitor the weight in the baskets and adjust it accordingly. If there is any excess material, the weight correction and recovery system intervene by removing some material and putting it back in the buffer silo.  There is no need for manual intervention because everything is managed through our intuitive software and touch screen.

To discover what other configurations are possible, check our other MAC machines: MAC-200, MAC-300D, MAC-400, MAC-600. 

WHAT YOU CAN FILL

Cushions, pillows, multi-chamber cushions, sacks, body pillows.

FILLING MATERIALS YOU CAN USE

Polyester fiber and microfiber (virgin and recycled), feather & down, shredded foam, wool and other natural materials, mixed with all the previous materials.

MAIN FEATURES

• The only system on the market that lets you pre-weigh – with the same system – a wide variety of natural and synthetic loose materials with precision and accuracy.
• Simplified management: touchscreen control panel for the automatic management of all parameters and mechanical adjustments, with adding and managing recipes with the product/material characteristics.
• Flexibility: a wide range of materials and covers processed without the need for mechanical adjustments.
• All filling materials: no restrictions on the type of cushion filling.
• Deionizing bars in the input tower to eliminate process and weighing problems related to electrostatic charges.
• Accurate pre-weighing and automatic weight correction and material recycling if filling overweight.
• Different weights in multi-chamber cushions: the system is able to fill the different chambers of the upholstered components with different individual weights and in a different sequence. The fork tube designed for filling several chambers at a time significantly increases the operator’s performance.
• Built-in dust collection system with filter fabric socks and bag holder with disposable collection bags.
• Pillow stop clamps on the filler to allow a virtually hands-free process and management of two fillers by the same operator.
• Suction table with direct recycling system of the material dispersed in the system for genuine material recovery otherwise lost and a cleaner working environment.