LINE FOR DECORATIVE CUSHIONS AND OUTDOOR CUSHIONS
The line for decorative cushions allows the automatic production of blown decorative cushions filled with loose raw materials. In the configuration we propose a loader for fiber bales mod. HL-500 which unpacks the material and feeds the fiber opener mod. OF-550 obtaining the maximum opening of the fiber (in case of feathers or other loose material it will be necessary to use a specific loader mod. HL-400).
The open and textured fiber is sent directly to the pre-weighing silo of the machine mod. EBL-500 EASY BLOW; fully automatic pre-weighing, filling, sewing and labelling system: two robots take the covers in parallel from their respective automatic magazines, which allow non-stop supply. The covers are placed on the fillers and held in place during filling with a special clamp system. At the end they move towards the sewing stations. Once the process is complete, the cushions are unloaded onto a belt and shook by the Shaker mod. SH-100 to make the product evenly distributed inside the cushion. In the case of a second cover with zip, the cushions will be sent to the semi-automatic stuffing machine mod. HF-100 to be lined by the only operator on the line who will also close the zip. The finished cushions feed the Multipack mod. MP-500 which allows the creation of a multipack (more than 2). The pile thus obtained is bagged with the machine mod. EB-500 EASY BAG with in-line bag creation module: the stacked cushions are bagged and then compressed and the bag heat-sealed. The compressed pack is unloaded on a belt, lifted by the Pick&Place robot mod. PP-100 and placed in the sack or carton box, according to the instructions contained in the recipe of the specific product.
The line for blown outdoor cushions allows the production of products filled with polyester fiber (other loose raw materials also recycled can be planned). The loader for fiber bales mod. HL-500 unpacks the material and feeds the fiber opener mod. OF-550 obtaining the maximum opening of the product. The open and textured fiber is sent directly to the pre-weighing silo mod. MAC-400, where the operator can manage two filling stations at the same time thanks to the holding fabric clamps.
The sewing phase is performed with linear sewing machines by more than one operator based on the required production. The sewn cushions are unloaded onto a belt and shook by the Shaker mod. SH-100 to make the product evenly distributed inside the cushion. In the case of a second cover with zip, the cushions will be sent to the semi-automatic stuffing machine mod. HF-100 to be lined by the operator who will also close the zip. The finished cushions feed the Multipack mod. MP-400 which allows the creation of a multipack (more than 2 pieces). The pile thus obtained continues towards the exit of the Multipack where an operator positions the bag, picks up the pack and accompanies it towards the sealing machine mod. LF-100 for bag compression and sealing. In case of cushions with embroidered stitching, after the filling and sewing process, the cushions are sent to the automatic embroidery machine mod. GA400-3 to then be packaged in several layers with the Multipack mod. MP-400, in a compressed and sealed bag with the machine mod. LF-100.
Fully automated process, unique in the market: from raw material to packaged product ready for shipment
Sewing and labeling system with second backup station that intervenes automatically to guarantee non-stop production without machine stops
Performance guaranteed thanks to the electronic management of the machinery that manages all the parameters for production change without mechanical interventions on the plant
Maximum quality standard of the finished product: homogeneous filling, precise stitching and labeling, perfect sealing of the bag, guaranteed vacuum (if required)
Controlled treatment of the raw material: maximum opening of the fiber, significant increase in volume, controlled blends, recycling of waste materials
Accurate pre-weighing system and processing capacity of all raw materials and creation of mixtures with different components
Clean working environment and maximum hygiene in the treatment of raw materials
Quick payback: reduction of labor, transport and storage costs thanks to efficient and automatic flows
Compact and modular line: each module of the line represents a process designed to reduce the use of space and adaptable to any customer environment.
Flexibility and long-lasting investment guarantee with step-by-step implementation of your system as your business requires it
Production data management and monitoring to support strategic and organizational decisions thanks to our Automation Intelligence software