LINE FOR DECORATIVE CUSHIONS AND OUTDOOR CUSHIONS

The line for decorative cushions allows the automatic production of blown decorative cushions filled with loose raw materials. In the configuration we propose a loader for fiber bales mod. HL-500 which unpacks the material and feeds the fiber opener mod. OF-550 obtaining the maximum opening of the fiber (in case of feathers or other loose material it will be necessary to use a specific loader mod. HL-400).

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The open and textured fiber is sent directly to the pre-weighing silo of the machine mod. EBL-500 EASY BLOW; fully automatic pre-weighing, filling, sewing and labelling system: two robots take the covers in parallel from their respective automatic magazines, which allow non-stop supply. The covers are placed on the fillers and held in place during filling with a special clamp system. At the end they move towards the sewing stations. Once the process is complete, the cushions are unloaded onto a belt and shook by the Shaker mod. SH-100 to make the product evenly distributed inside the cushion. In the case of a second cover with zip, the cushions will be sent to the semi-automatic stuffing machine mod. HF-100 to be lined by the only operator on the line who will also close the zip. The finished cushions feed the Multipack mod. MP-500 which allows the creation of a multipack (more than 2). The pile thus obtained is bagged with the machine mod. EB-500 EASY BAG with in-line bag creation module: the stacked cushions are bagged and then compressed and the bag heat-sealed. The compressed pack is unloaded on a belt, lifted by the Pick&Place robot mod. PP-100 and placed in the sack or carton box, according to the instructions contained in the recipe of the specific product.

The line for blown outdoor cushions allows the production of products filled with polyester fiber (other loose raw materials also recycled can be planned). The loader for fiber bales mod. HL-500 unpacks the material and feeds the fiber opener mod. OF-550 obtaining the maximum opening of the product. The open and textured fiber is sent directly to the pre-weighing silo mod. MAC-400, where the operator can manage two filling stations at the same time thanks to the holding fabric clamps.

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The sewing phase is performed with linear sewing machines by more than one operator based on the required production. The sewn cushions are unloaded onto a belt and shook by the Shaker mod. SH-100 to make the product evenly distributed inside the cushion. In the case of a second cover with zip, the cushions will be sent to the semi-automatic stuffing machine mod. HF-100 to be lined by the operator who will also close the zip. The finished cushions feed the Multipack mod. MP-400 which allows the creation of a multipack (more than 2 pieces). The pile thus obtained continues towards the exit of the Multipack where an operator positions the bag, picks up the pack and accompanies it towards the sealing machine mod. LF-100 for bag compression and sealing. In case of cushions with embroidered stitching, after the filling and sewing process, the cushions are sent to the automatic embroidery machine mod. GA400-3 to then be packaged in several layers with the Multipack mod. MP-400, in a compressed and sealed bag with the machine mod. LF-100.

Fully automated process, unique in the market: from raw material to packaged product ready for shipment

Sewing and labeling system with second backup station that intervenes automatically to guarantee non-stop production without machine stops

Performance guaranteed thanks to the electronic management of the machinery that manages all the parameters for production change without mechanical interventions on the plant

Maximum quality standard of the finished product: homogeneous filling, precise stitching and labeling, perfect sealing of the bag, guaranteed vacuum (if required)

Controlled treatment of the raw material: maximum opening of the fiber, significant increase in volume, controlled blends, recycling of waste materials

Accurate pre-weighing system and processing capacity of all raw materials and creation of mixtures with different components

Clean working environment and maximum hygiene in the treatment of raw materials

Quick payback: reduction of labor, transport and storage costs thanks to efficient and automatic flows

Compact and modular line: each module of the line represents a process designed to reduce the use of space and adaptable to any customer environment.

Flexibility and long-lasting investment guarantee with step-by-step implementation of your system as your business requires it

Production data management and monitoring to support strategic and organizational decisions thanks to our Automation Intelligence software

MACHINES THAT COULD BE PART OF THE LINE

SX-400
Storage silo for loose raw materials
MX-500
STORAGE AND MIXING MACHINE FOR LOOSE RAW MATERIALS
BF-300
Ball fiber machine
OF-550
FIBER OPENER
HL-400
Feather and shredded foam (sacks and bales) loader
HL-500
Fiber Bale Loader
HL-1500
Fiber bale loader
FM-100D
Manual filler
FW-110
SEMI-AUTOMATIC ELECTRONIC FILLER
FM-100S
Manual filler
MAC-600
PRE-WEIGHING AND FILLING SYSTEM
MAC-400
Pre-weighing and filling system
MAC-300
PRE-WEIGHING AND FILLING SYSTEM
MAC-200
Pre-weighing and filling system
EBL-500 EASY BLOW
Automatic weighing, filling, sewing and labelling system
GA-400-3
Automatic embroidery machine
G164UG164U
SPECIAL SEWING MACHINE
G164C
Special sewing machine
EC-500 EASY COVER
AUTOMATIC MACHINE FOR THE PRODUCTION OF COVERS
EBL-500 EASY BLOW
Automatic weighing, filling, sewing and labelling system
HF-200HF-200
Electronic filling machine for ikea mod. justina chair pads
HF-100
SEMI AUTOMATIC STUFFING / PACKAGING MACHINE FOR LINERS AND BAGS
LF-100
Semi-automatic machine with adjustable compression and heat-sealing
ER-500 EASY ROLL
AUTOMATIC MACHINE FOR ROLLING AND PACKAGING IN BAGS
PP-100
Automatic machine to pack up packaged products
MP-500
AUTOMATIC MACHINE TO STACK MORE THAN TWO CUSHIONS/PILLOWS/QUILTS
MP-400
Semi-automatic machine to stack more than two cushions / quilts
MP-200
AUTOMATIC MACHINE FOR STACKING UP TO TWO PILLOWS
EB-500 EASY BAG
Automatic machine for packaging in bags and cases
HF-100
SEMI AUTOMATIC STUFFING / PACKAGING MACHINE FOR LINERS AND BAGS
ER-400 EASY ROLLER-400 EASY ROLL
Semi-automatic machine for rolling and packaging in bags
EB-400 EASY BAG
SEMI-AUTOMATIC MACHINE FOR PACKAGING IN BAGS AND CASES
RT-100
Round table with wheels
MD-100
METALDETECTOR TO DETECT THE PRESENCE OF METALLIC OBJECTS
SH-100
Pillow shaking machine for product homogeneity control
TT-100
CONVEYOR BELT
SF-200SF-200
Shredding machine with belt conveyor
SF-300
OPENER FOR FABRIC, NON-WOVEN FABRIC, QUILTED FABRIC, AND THERMOBONDED WASTE
SF-150
Shredding machine
CALLISTOCALLISTO
Always next to you
DOMINODOMINO
connects the dots
CEREBROCEREBRO
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CONSOLLE
Management console

    The line shown is a configuration suggestion based on the most common use requirement.

    Each system must be analyzed and studied by our technicians to identify the most suitable solution for the required technical specifications.

    Call us or fill out the form below our team is at your disposal for any request.


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