RAW MATERIAL PROCESSING AND WASTE RECYCLING LINE

This line is designed to process many different types of filling materials (such as fiber, microfiber, down, feather, polyurethane) and for the recovery of fabric, fiber and foam scraps from other processes.

The machines used to process raw materials are:

  • Loose feather and shredded foam loader mod. HL-400;
  • Fiber bale loader mod. HL-500;
  • High-capacity fiber bale loader mod. HL-1500;
  • Fiber opener mod. OF-550;
  • Ball fiber machine mod. BF-300;
  • Mixer mod. MX-500 for blends.

 

It is possible to use these materials for the production of finished products by filling pillows, cushions or other soft items with our blending machine  and our pre-weighing and blown filling systems mod. MAC. In addition, the shredding machine mod. SF-150 for recovering foam scraps and the fabric and fiber waste opener mod. SF-300 can also be incorporated into the line.

Once processed, these materials can also be marketed as loose product, intended for producers of various kinds of upholstered items and sold in large vacuum bags thanks to our cabin system mod. BV-100.

Controlled treatment of the raw material: maximum opening of the fiber, significant increase in volume, controlled blends

Recycling of waste materials and transformation into noble raw materials suitable for new products, avoiding waste and disposal costs

Accurate pre-weighing system and processing capacity of all raw materials and creation of mixtures with different components

Specific system for filling bags in depressurized cabins or for padding

Maximum quality standard of the finished product: homogeneity of filling and controlled mixing

Performance guaranteed thanks to the electronic management of the machinery that manages all the parameters for production change without mechanical interventions on the plant

Clean working environment and maximum hygiene in the treatment of raw materials

Quick payback: reduction in costs of disposal and transformation of waste into raw material to be reused for new products

Compact and modular line: each module of the line represents a process designed to reduce the use of space and adaptable to any customer environment.

Flexibility and long-lasting investment guarantee with step-by-step implementation of your system as your business requires it

Production data management and monitoring to support strategic and organizational decisions thanks to our Automation Intelligence software

MACHINES THAT COULD BE PART OF THE LINE

BV-100
Cabin system for filling sacks in tnt or nylon
SX-400
STORAGE SILO FOR LOOSE RAW MATERIALS
MX-500
Storage and mixing machine for loose raw materials
BF-300
BALL FIBER MACHINE
OF-550
Fiber opener
HL-400
Feather and Shredded Foam (Sacks and Bales) Loader
HL-500
Fiber bale loader
HL-1500
FIBER BALE LOADER
FM-100D
Manual filler
FW-110
SEMI-AUTOMATIC ELECTRONIC FILLER
FM-100S
Manual filler
MAC-600
PRE-WEIGHING AND FILLING SYSTEM
MAC-400
Pre-weighing and filling system
MAC-300
PRE-WEIGHING AND FILLING SYSTEM
MAC-200
Pre-weighing and filling system
SF-200SF-200
Shredding machine with belt conveyor
SF-300
OPENER FOR FABRIC, NON-WOVEN FABRIC, QUILTED FABRIC, AND THERMOBONDED WASTE
SF-150
Shredding machine
CALLISTOCALLISTO
Always next to you
DOMINODOMINO
connects the dots
CEREBROCEREBRO
Do more
CONSOLLE
Management console

    The line shown is a configuration suggestion based on the most common use requirement.

    Each system must be analyzed and studied by our technicians to identify the most suitable solution for the required technical specifications.

    Call us or fill out the form below our team is at your disposal for any request.


    I have read the privacy policy and consent to the processing of data