FOAM AND LATEX PILLOW LINE

The MOULD CUSHIONS line allows the finishing of polyurethane and latex cushions. The operator loads directly on the carousel mod. CR-100 the cushions coming from the foaming / cutting / drilling area that feed the semi-automatic stuffing machine mod. EP-400 EASY PILLOW with sewing and labelling module. Subsequently the same operator places the cover on the stuffing machine belts and starts the cycle. The “dressed” cushion is then ejected onto a connection belt and automatically sent to the stuffing machine. In the case of an additional cover with zip, it will be necessary to insert a manual stuffing machine mod. HF-100 and the use of an operator who inserts the second cover and closes the zip. In the case of cushions that do not require a zip, this process can be completely automatic. At this point, a conveyor belt carries the finished cushions into the Twinpack mod. MP-200, which allows you to stack up to two cushions. The cushion or the two stacked cushions are bagged by the automatic bagging machine mod. EB-500 EASY BAG by simultaneously inserting an advertising leaflet, if required.

The CUSHIONS IN POLYURETHANE SHREDS OR MEMORY FOAM FLAKES line is designed for the production of cushions in shredded polyurethane, latex flakes, spaghetti or other and allows you to recover scrap materials from the production chain of mattresses, sofas, quilts, etc. .

From the boring machine for moulded cushions mod. PM-100 and the shredding machine mod. SF-150 originates the scrap materials collected in the mixer mod. MX-500 which feed the pre-weighing system mod. MAC-400. The operator in charge of filling the cushions can work at the same time on two stations thanks to the fabric clamps and close the filled cushions with the special sewing machine mod. G164C. The manual stuffer mod. HF-100 allows the operator to insert the second lining, close the zip or insert the plastic bag and then carry out sealing and possible compression with the LF-100 machine. In the case of rolled cushions, the packaging can be completely automatic using the automatic rolling machine mod. ER-500 EASY ROLL

 

 

Simplification of the production process and greater ease and performance in the “dressing” phase of the product

Maximum quality standard of the finished product: homogeneous filling, precise stitching and labeling, perfect sealing of the bag, guaranteed vacuum (if required)

Sewing and labeling system with second back-up station that intervenes automatically to guarantee non-stop production without machine stops

Performance guaranteed thanks to the electronic management of the machinery that manages all the parameters for production change without mechanical interventions on the plant

Accurate pre-weighing system for polyurethane chipboard cushions and ability to process all raw materials and create mixtures with different components

Clean working environment and maximum hygiene in the treatment of raw materials

Quick payback: reduction of labor, transport and storage costs thanks to efficient and automatic flows

Compact and modular line: each module of the line represents a process designed to reduce the use of space and adaptable to any customer environment

Flexibility and long-lasting investment guarantee with step-by-step implementation of your system as your business requires it

Production data management and monitoring to support strategic and organizational decisions thanks to our Automation Intelligence software

MACHINES THAT COULD BE PART OF THE LINE

FP-100
Latex and foam cushion/pillow punching machine
FP-400
FOAM BLOCK PRODUCTION LINE (BATCHBLOCK, LOW PRESSURE)
GA-400-3
Automatic embroidery machine
EP-400 EASY PILLOW
Easy pillow is a semi-automatic machine for stuffing, sewing and labelling cushions and pillows in rolled carded batt.
HF-100
Semi automatic stuffing / packaging machine for liners and bags
EP-400 EASY PILLOW
Easy pillow is a semi-automatic machine for stuffing, sewing and labelling cushions and pillows in rolled carded batt.
LF-100
Semi-automatic machine with adjustable compression and heat-sealing
ER-500 EASY ROLL
AUTOMATIC MACHINE FOR ROLLING AND PACKAGING IN BAGS
PP-100
Automatic machine to pack up packaged products
MP-500
AUTOMATIC MACHINE TO STACK MORE THAN TWO CUSHIONS/PILLOWS/QUILTS
MP-400
Semi-automatic machine to stack more than two cushions / quilts
MP-200
AUTOMATIC MACHINE FOR STACKING UP TO TWO PILLOWS
EB-500 EASY BAG
Automatic machine for packaging in bags and cases
HF-100
SEMI AUTOMATIC STUFFING / PACKAGING MACHINE FOR LINERS AND BAGS
ER-400 EASY ROLLER-400 EASY ROLL
Semi-automatic machine for rolling and packaging in bags
EB-400 EASY BAG
SEMI-AUTOMATIC MACHINE FOR PACKAGING IN BAGS AND CASES
RT-100
Round table with wheels
CR-100
CAROUSEL FOR CUSHION/PILLOW HANDLING
TT-100
Conveyor belt

    The line shown is a configuration suggestion based on the most common use requirement.

    Each system must be analyzed and studied by our technicians to identify the most suitable solution for the required technical specifications.

    Call us or fill out the form below our team is at your disposal for any request.


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