ROLLED CARDED FIBER PILLOWS (GARNET)

These lines are designed for manufacturing rolled carded fiber pillows, cushions, and other soft goods and they have different levels of automation.

Here’s the configuration for the automatic and semi-automatic solution:

  • Cover production machine mod. EC-500 EASY COVER;
  • Carded fiber feeding and cutting system mod. CM-100;
  • Carded fiber weighing and rolling machine mod. RM-100;
  • Automatic pillow stuffing, sewing and labelling system EP-500 EASY PILLOW with no operator or the semi-automatic version mod. EP-400 EASY PILLOW, which requires one operator.
  • Shaker mod. SH-100, to uniform the filling material;
  • Twinpack mod. MP-200 that stacks up to two pillows/cushions.
  • Automatic bagging machine mod. EB-500 EASY BAG. The cushion/pillow or the two stacked cushions/pillows are packed with the desired compression with no need of an operator. It is also possible to use the semi-automatic version of this machine, mod. EB-400 EASY BAG, which requires one operator.
  • Automatic box filling machine mod. PP-100, which picks and places the bagged product in the box, according to the instructions contained in the recipe of the specific product.

 

To start a manual production, you can use:

  • Bagging machine mod. HF-100 for already processed carded fiber;
  • Shaker for product uniformity mod. SH-100 (this operation can also be done manually);
  • Bagging machine for the bagging process in sacks/bags with or without zip mod. HF-100;
  • Sealing press mod. LF-100, if flat packaging is required.

Fully automated process, unique in the market: from raw material to packaged product ready for shipment

Sewing and labeling system with second backup station that intervenes automatically to guarantee non-stop production without machine stops

Performance guaranteed thanks to the electronic management of the machinery that manages all the parameters for production change without mechanical interventions on the plant

Maximum quality standard of the finished product: homogeneous filling, precise stitching and labeling, perfect sealing of the bag, guaranteed vacuum (if required)

Clean working environment and maximum hygiene in the treatment of raw materials

Quick payback: reduction of labor, transport and storage costs thanks to efficient and automatic flows

Compact and modular line: each module of the line represents a process designed to reduce the use of space and adaptable to any customer environment.

Flexibility and long-lasting investment guarantee with step-by-step implementation of your system as the business requires it

Production data management and monitoring to support strategic and organizational decisions thanks to our Automation Intelligence software.

MACHINES THAT COULD BE PART OF THE LINE

RM-100
Carded fiber batt weighing and rolling machine
CM-100
Carded fiber feeding and cutting machine
EC-500 EASY COVER
Automatic machine for the production of covers
EP-500 EASY PILLOW
AUTOMATIC PILLOW STUFFING, SEWING AND LABELLING SYSTEM
EP-400 EASY PILLOW
Easy pillow is a semi-automatic machine for stuffing, sewing and labelling cushions and pillows in rolled carded batt.
HF-100
Semi automatic stuffing / packaging machine for liners and bags
EP-500 EASY PILLOW
AUTOMATIC PILLOW STUFFING, SEWING AND LABELLING SYSTEM
EP-400 EASY PILLOW
Easy pillow is a semi-automatic machine for stuffing, sewing and labelling cushions and pillows in rolled carded batt.
LF-100
Semi-automatic machine with adjustable compression and heat-sealing
ER-500 EASY ROLL
AUTOMATIC MACHINE FOR ROLLING AND PACKAGING IN BAGS
PP-100
Automatic machine to pack up packaged products
MP-500
AUTOMATIC MACHINE TO STACK MORE THAN TWO CUSHIONS/PILLOWS/QUILTS
MP-400
Semi-automatic machine to stack more than two cushions / quilts
MP-200
AUTOMATIC MACHINE FOR STACKING UP TO TWO PILLOWS
EB-500 EASY BAG
Automatic machine for packaging in bags and cases
HF-100
SEMI AUTOMATIC STUFFING / PACKAGING MACHINE FOR LINERS AND BAGS
ER-400 EASY ROLLER-400 EASY ROLL
Semi-automatic machine for rolling and packaging in bags
EB-400 EASY BAG
SEMI-AUTOMATIC MACHINE FOR PACKAGING IN BAGS AND CASES
RT-100
Round table with wheels
MD-100
METALDETECTOR TO DETECT THE PRESENCE OF METALLIC OBJECTS
SH-100
Pillow shaking machine for product homogeneity control
GC-100
TURNING TABLE
TT-100
Conveyor belt

    The line shown is a configuration suggestion based on the most common use requirement.

    Each system must be analyzed and studied by our technicians to identify the most suitable solution for the required technical specifications.

    Call us or fill out the form below our team is at your disposal for any request.


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