ROLLED CARDED FIBER PILLOWS (GARNET)
The fully automatic line allows the production of pillows and cushions in rolled fiber with the use of a single operator, and an additional one in the case of production of the covers with EC-500 EASY COVER. The batt is formed to measure by the carded fiber feeding and cutting system mod. CM-100, rolled and weighed with the rolling machine mod. RM-100 feeding the EASY PILLOW EP-500 machine, our solution for bagging, sewing and labelling the pillow/cushion. The batt inside the cushion is then made uniform by the shaker mod. SH-100 and the pillow prepared in this way, thanks to the turning system with pusher mod. GC-100 and belt, is sent to the Twinpack mod. MP-200 that stacks up to two pillows/cushions. The cushion/pillow or the two stacked cushions/pillows are packed in the desired compression by the EASY BAG EB-500 machine. The package is then lifted by the Pick&Place robot mod. PP-100 and placed in the box, according to the instructions contained in the recipe of the specific product.
In the semi-automatic version both the loading of the covers and the bags is done manually by the two operators.
To start a manual production, you can use a bagging machine for the covers and one for the sacs/bags with zip mod. HF-100, with sealing press mod. LF-100, a shaker for product uniformity mod. SH-100.
Fully automated process, unique in the market: from raw material to packaged product ready for shipment
Sewing and labeling system with second backup station that intervenes automatically to guarantee non-stop production without machine stops
Performance guaranteed thanks to the electronic management of the machinery that manages all the parameters for production change without mechanical interventions on the plant
Maximum quality standard of the finished product: homogeneous filling, precise stitching and labeling, perfect sealing of the bag, guaranteed vacuum (if required)
Clean working environment and maximum hygiene in the treatment of raw materials
Quick payback: reduction of labor, transport and storage costs thanks to efficient and automatic flows
Compact and modular line: each module of the line represents a process designed to reduce the use of space and adaptable to any customer environment.
Flexibility and long-lasting investment guarantee with step-by-step implementation of your system as the business requires it
Production data management and monitoring to support strategic and organizational decisions thanks to our Automation Intelligence software.