ROLLED CARDED FIBER PILLOWS (GARNET)

These lines are designed for the production of pillows and cushions made of rolled carded fiber and have different levels of automation.

Here is the configuration for the automatic and semi-automatic solution:

EC-500 EASY COVER machine for the production of covers;
CM-100 carded fiber feeding and cutting system, which forms the card layer to size;
RM-100 machine for weighing and rolling the card;
Automatic pillow filling, sewing, and labeling system, mod. EP-500 EASY PILLOW, without operators, or the semi-automatic version EP-400 EASY PILLOW, which requires one operator.
Shaker SH-100, to homogenize the filling material;
Twinpack mod. MP-200 that stacks two products for multiple packaging.
EB-500 EASY BAG automatic packaging machine. The pillow/cushion or two stacked pillows/cushions are compressed and packaged without operators, or the semi-automatic version mod. EB-400 EASY BAG, which requires an operator.
PP-100 automatic boxing machine, which picks up and places the packaged product in the box, according to the instructions contained in the specific product recipe.

To start manual production, you can use:

Stuffing machine HF-100 for preformed layers
Shaker for homogenizing the product, mod. SH-100 (this operation can also be performed manually).
HF-100 stuffing machine for bags of different sizes with or without zippers.
LF-100 sealing machine, if vacuum packaging is required.

Fully automated process, unique on the market: from raw material to packaged product ready for shipment

Sewing and labeling system with a second backup station that automatically kicks in to ensure non-stop production without machine downtime.

Guaranteed performance thanks to electronic machine management that controls all parameters for production changeovers without mechanical intervention on the system.

Highest quality standards for the finished product: uniform filling, precise stitching and labeling, perfect bag sealing, guaranteed vacuum (if required)

Clean working environment and maximum hygiene in the handling of raw materials

Fast payback: reduction in labor, transport, and storage costs thanks to efficient and automated flows

Compact and modular line: each module in the line represents a process designed to reduce space usage and adapt to any customer environment.

Flexibility and guarantee of a long-term investment with step-by-step implementation of your system as your business requires it.

Management and monitoring of production data to support strategic and organizational decisions thanks to our Automation Intelligence software