{"id":10297,"date":"2023-10-23T14:45:01","date_gmt":"2023-10-23T12:45:01","guid":{"rendered":"https:\/\/www.brighigroup.com\/?p=10297"},"modified":"2023-10-23T14:45:30","modified_gmt":"2023-10-23T12:45:30","slug":"the-heart-of-pillow-comfort","status":"publish","type":"post","link":"https:\/\/www.brighigroup.com\/en\/blog\/2023\/10\/23\/the-heart-of-pillow-comfort\/","title":{"rendered":"THE HEART OF PILLOW COMFORT"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"10297\" class=\"elementor elementor-10297 elementor-10269\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-1c5c68f6 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"1c5c68f6\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 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https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/06\/b-right-logo.png 777w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6ae623e elementor-widget__width-auto elementor-widget elementor-widget-image\" data-id=\"6ae623e\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"642\" height=\"54\" src=\"https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/06\/home-textile-highlights-1.png\" class=\"attachment-medium_large size-medium_large wp-image-9827\" alt=\"\" srcset=\"https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/06\/home-textile-highlights-1.png 642w, https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/06\/home-textile-highlights-1-300x25.png 300w, https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/06\/home-textile-highlights-1-64x5.png 64w\" sizes=\"(max-width: 642px) 100vw, 642px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-23f0237f elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"23f0237f\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-553a2119\" data-id=\"553a2119\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-107c3dd9 categoria elementor-widget elementor-widget-post-info\" data-id=\"107c3dd9\" data-element_type=\"widget\" data-widget_type=\"post-info.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<ul class=\"elementor-inline-items elementor-icon-list-items elementor-post-info\">\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item elementor-repeater-item-540fc22 elementor-inline-item\" itemprop=\"about\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text elementor-post-info__item elementor-post-info__item--type-terms\">\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-post-info__terms-list\">\n\t\t\t\t<a href=\"https:\/\/www.brighigroup.com\/en\/subjects\/b-inside-en\/\" class=\"elementor-post-info__terms-list-item\">B-Inside<\/a>\t\t\t\t<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5d1511f0 elementor-widget elementor-widget-html\" data-id=\"5d1511f0\" data-element_type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<script>\r\njQuery(document).ready(function($) {\r\n    $('.categoria').each(function () {\r\n   $(this).html($(this).html().replace(\"B-\", \"<span style='color:#cd1619'>B-<\/span>\"));\r\n});\r\n});\r\n       \r\n    \r\n<\/script>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1e0c8dfc elementor-widget elementor-widget-heading\" data-id=\"1e0c8dfc\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">THE HEART OF PILLOW COMFORT<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5efac78f elementor-widget elementor-widget-text-editor\" data-id=\"5efac78f\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\tEXPLORING FILLING MATERIAL OPTIONS\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-7428d7eb elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"7428d7eb\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-14f43c81\" data-id=\"14f43c81\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-65b0fca5 elementor-widget elementor-widget-image\" data-id=\"65b0fca5\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"1600\" height=\"768\" src=\"https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/10\/filling-materials.jpg\" class=\"attachment-full size-full wp-image-10277\" alt=\"\" srcset=\"https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/10\/filling-materials.jpg 1600w, https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/10\/filling-materials-300x144.jpg 300w, https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/10\/filling-materials-1024x492.jpg 1024w, https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/10\/filling-materials-768x369.jpg 768w, https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/10\/filling-materials-1536x737.jpg 1536w, https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/10\/filling-materials-1000x480.jpg 1000w, https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/10\/filling-materials-64x31.jpg 64w\" sizes=\"(max-width: 1600px) 100vw, 1600px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-1ec6721c elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"1ec6721c\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-423a5f20\" data-id=\"423a5f20\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-30cc8d5 elementor-widget elementor-widget-text-editor\" data-id=\"30cc8d5\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>When it comes to creating comfortable and supportive pillows and cushions, the choice of filling material plays a pivotal role: it determines the level of comfort, durability, and overall feel of the finished product. To make the right choice, manufacturers must consider the <strong>intended purpose<\/strong> of the pillow, <strong>material cost<\/strong>, and <strong>production processes<\/strong> to ensure their creations meet customer expectations while remaining <strong>cost-effective<\/strong>.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>PILLOW FILLING CHOICES MATTER.<\/strong><\/p>\n<p>Each filling material, and the technology used for its processing, offers its own unique characteristics, advantages and disadvantages: knowing all of this is crucial both for manufacturers to optimize their production processes and for consumers to make informed choices that align with their sleep preferences. Whether it&#8217;s the luxurious feel of <strong>natural down and feathers<\/strong>, the hypoallergenic properties of <strong>blown fiber<\/strong>, the supportive resilience of <strong>memory foam<\/strong> or the softness of <strong>microfiber,<\/strong> understanding the intricacies of filling materials enables manufacturers to craft products that cater to a diverse range of sleepers.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>FIBERFILL COMPARED.<\/strong><\/p>\n<p>Polyester fibers are a synthetic material that is <strong>affordable, hypoallergenic <\/strong>and<strong> lightweight<\/strong>. Generally, these fibers are classified according to their <strong>length<\/strong> (long or short fibers) and <strong>deniers<\/strong>.<\/p>\n<p>Deniers serve as a fundamental unit of measurement to <strong>determine<\/strong> <strong>thickness<\/strong> and, consequently, the overall feel of the pillow. High denier fibers are heavier and thicker, while fibers with a low denier count are soft, and silky: <strong>microfibers<\/strong> are part of this second group because they are the <strong>finest fibers<\/strong> (less than 1 denier). \u00a0Depending on how they are processed, two different fill materials are created: <strong>blown fiber<\/strong> <strong>or carded fiber<\/strong>, also known as garneted fiber.<\/p>\n<p>When using <strong>blowing technologies<\/strong>, loose fiber is opened mechanically through needles or by air and then blown into the pillow casing. The output is <strong>soft and moldable<\/strong>, and it might require regular fluffing and reshaping to avoid clumping. The main benefit of blown fiber pillows lies in their ability to <strong>conform to different sleep positions<\/strong>.<\/p>\n<p>On the other hand, with <strong>carding technologies<\/strong>, fibers are combed into a <strong>more structured batting<\/strong> before being inserted into the pillow casing. This process results in a <strong>firmer feel<\/strong> with the ability to <strong>maintain the shape and support<\/strong> over the long term.<\/p>\n<p><strong>\u00a0<\/strong><\/p>\n<p><strong>DOWN AND MICROFIBER: BEDDING ALTERNATIVES DECIPHERED.<\/strong><\/p>\n<p>Down and microfiber, often referred to as <strong>down alternative<\/strong>, present contrasting options in the realm of bedding comfort. Down, derived from the feathers of duck or goose, offers a luxurious and fluffy feel. Its insulating properties provide warmth and softness, which is why it&#8217;s often associated with <strong>high-end bedding<\/strong>. However, these products may not be suitable for everyone, as they can potentially <strong>trigger allergies<\/strong> due to the accumulation of dust mites and allergens.<\/p>\n<p>In contrast, microfiber, a synthetic material, has emerged as a popular down alternative. It emulates the <strong>softness and smooth texture<\/strong> of natural down without the allergenic properties, making it a compelling choice for individuals with sensitivities. Microfiber can also be sourced from recycled materials, making it an <strong>eco-friendly choice<\/strong> in line with sustainable practices. Additionally, microfiber often offers a budget-friendly option without compromising on a soft and comfortable feel.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>BEHIND FOAM PILLOW PRODUCTION.<\/strong><\/p>\n<p>In recent years, foam pillows have gained popularity for their ability to contour to the shape of the body, providing <strong>excellent support and pressure relief<\/strong>. Viscoelastic foam, commonly known as memory foam, is crafted using various manufacturing methods, among which <strong>injected foam <\/strong>and<strong> batchblock foam<\/strong>.<\/p>\n<p>High pressure injected foam manufacturing involves pouring chemicals into small molds. It results in a somewhat greasy viscoelastic foam with a <strong>non-breathable external skin<\/strong>, which needs two extra steps: adding talcum powder to remove the greasiness and, if used in the bedding sector, <strong>punching holes<\/strong> in the external skin to make the foam breathable. That\u2019s why it is mostly used in other industries, such as for automotive interiors and padding.<\/p>\n<p>On the other hand, batchblock foam is produced in discontinuous lines by mixing and pouring chemicals into big molds to expand and cure. The foam blocks are then <strong>cut and shaped into various products<\/strong> like pillows and mattresses, with <strong>no need for punching<\/strong> because the foam has open cells. Batchblock foam is valued for its versatility and <strong>cost-effectiveness<\/strong>, as it allows for the production of foam materials in large quantities and diverse shapes.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>WHY STOP AT ONE?<\/strong><\/p>\n<p>Different types of blends are also commonly used as filling to <strong>combine the benefits and characteristics of different materials<\/strong>, to create pillows and cushions that offer a balanced and tailored experience. In recent years <strong>blends of raw and recycled materials<\/strong> are also catching on to reduce raw material purchase. For example, it\u2019s possible to reuse production scraps from the manufacturing process and blend it in low percentages with other materials, such as ball fiber or microfiber. <strong>Blends can be customized<\/strong> to meet specific requirements, whether it&#8217;s increasing fluffiness, resilience or any other feature. This versatility makes blend-filled pillows a popular choice, because it covers a wide range of preferences and needs.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>WHAT ROLE DO MACHINES PLAY?<\/strong><\/p>\n<p>Choosing the <strong>appropriate machine to handle raw materials<\/strong> and the right <strong>pillow blowing<\/strong> <strong>or stuffing equipment<\/strong> is essential to guarantee the production of quality pillows.<\/p>\n<p>Throughout the years, our commitment to research and development has led us to design <strong>automated machines<\/strong> that not only handle raw materials with precision but also <strong>bring out their full potential<\/strong>. That\u2019s because an automated process helps <strong>distribute filling materials accurately<\/strong> and evenly throughout the pillow casing: this ensures <strong>consistency<\/strong> in every single product, but also an improved management of raw materials and therefore a <strong>reduction of waste<\/strong>.<\/p>\n<p>Inappropriate equipment on the other hand can result in uneven lumps in the pillow, leading to discomfort and reduced quality. On top of that, automated machines have <strong>quality control features<\/strong>, such as weight measurement and inspection systems, to monitor and ensure the quality of the filled pillows. These data, and in general a <strong>digitalized process<\/strong>, are key to keep an eye on <strong>costs, performances and inefficiencies<\/strong>.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-22502c1a\" data-id=\"22502c1a\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-2d77f29f elementor-widget elementor-widget-image\" data-id=\"2d77f29f\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"350\" height=\"734\" src=\"https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/10\/filling-materials-vertical.jpg\" class=\"attachment-large size-large wp-image-10283\" alt=\"\" srcset=\"https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/10\/filling-materials-vertical.jpg 350w, https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/10\/filling-materials-vertical-143x300.jpg 143w, https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/10\/filling-materials-vertical-300x629.jpg 300w, https:\/\/www.brighigroup.com\/wp-content\/uploads\/2023\/10\/filling-materials-vertical-64x134.jpg 64w\" sizes=\"(max-width: 350px) 100vw, 350px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>When it comes to creating comfortable and supportive pillows and cushions, the choice of filling material plays a pivotal role: it determines the level of comfort, durability, and overall feel of the finished product. To make the right choice, manufacturers must consider the intended purpose of the pillow, material cost, and production processes to ensure [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":10277,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[242],"tags":[],"class_list":["post-10297","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-b-inside-en"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.2 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>THE HEART OF PILLOW COMFORT - Brighi Group<\/title>\n<meta name=\"description\" content=\"The softness of down, the resilience of foam and the hypoallergenic properties of fiber: knowing pillow filling materials is a must for manufacturers\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.brighigroup.com\/en\/blog\/2023\/10\/23\/the-heart-of-pillow-comfort\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"THE HEART OF PILLOW COMFORT - 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