SF-200 is a high-capacity foam shredding machine for polyurethane scraps of different types and densities, including conventional, HR, viscoelastic, dacron manually fed by inserting the scraps into the appropriate inclined belt  which delivers the scraps into the special inlet hopper.

The material is processed with a set number of blades based on the required result; the finished product is picked up by the aspirator and sent to the downstream machines.

The output can be used as a filling material for pillows and cushions or transformed with our Rebounded foam making machine

WHAT CAN BE PROCESSED

Polyurethane waste of different types and densities, including conventional, HR, viscoelastic, dacron.

MAIN FEATURES OF OUR FOAM SHREDDING MACHINE

• Recycling and reuse of waste, cutting out disposal costs and giving life to new raw materials to be sold. Contribute to environmental preservation while simultaneously slashing disposal costs significantly.
• Quality recycled product obtained: Our recycling process doesn’t just produce any recycled material, it’s engenired to provide high quality standards. This ensures that the  product is not only usable but also optimized to become part of end-products, setting a new standard in recycled materials.
• Recovery hopper designed for direct connection to the suction device.
• Simplified management: control panel for managing all parameters and mechanical adjustments.
• Flexibility: management of different types of polyurethane waste of different types and densities, including conventional, HR, viscoelastic, dacron, fabrics and textile scraps without manual adjustments; different size versions available.
• Easy cleaning: when changing material, simply open the lid to clean.

L'articolo SF-200 proviene da Brighi Group.

SF-300 is a high-capacity fabric/fiber waste opening machine for non-woven, quilted, and thermo-bonded fabric waste, manually fed by inserting the waste in the specific inlet.

The processed material can be collected in big sacks or sent downstream by the additional suction device.

Fabric/fiber waste opener can be part of a recycling line, to produce pillows and cushions.

WHAT CAN BE PROCESSED

Non-woven fabric, quilted fabric, thermo-bonded.

MAIN FEATURES

• Recycling and reuse of waste, cutting out disposal costs, and giving life to new raw materials to be sold.
• Quality recycled product obtained: it can be used for high-quality products.
• Recovery hopper designed for direct connection to the suction device.
• Operator safety with the specially designed product feeding belt.
• Simplified management: control panel for managing all parameters and mechanical adjustments.
• Flexibility: management of different types of polyurethane waste, dacron, fabric and textile scraps without manual adjustments.
• Easy cleaning: when changing material, simply open the lid to clean.

L'articolo SF-300 proviene da Brighi Group.

Our Rebonded foam-making machine is a complete and efficient system for processing waste polyurethane material. The machine consists of a platform and a closed tank, inside which two chemical components (prepolymer and catalyst) are added to the processed material. The tank is equipped with an agitator system to keep the material moving to avoid crystallization. Once the material has been mixed, the doors at the base of the tank open and the product is discharged into a mould directly below the tank.

The mold is then transferred by an operator below the press unit where the pressing phase takes place. Pressing time depends on the result to be achieved. The final product is a block of rebonded foam, whose density varies according to the time set for pressing.

A typical line configuration consists of a shredding machine, mixer, and rebonded foam-making machine

MAIN FEATURES

• Electronic adjustments: touchscreen for all parameters and mechanical settings automatic adjustment + recipe storage with product size/settings
• Flexibility: widest range of blocks produced. You can customize the recipe to achieve the density you desire.
• Waste recycling: to make your productive process more efficient.
• Reduce manufacturing costs: by replacing virgin material with recycled material.
• High-quality recycled material: thanks to the customizations offered by our software, you can obtain a quality product that does not crumble.
• Homogeneous blending and full control of the chemical components temperature and pressure assure an even mix and therefore an outstanding density and support factor distribution across the entire block.
• Dramatic reduction of production and storage spaces.
• Zero cost of transport and waste disposal.

L'articolo FA-400 proviene da Brighi Group.

L'articolo CONSOLLE proviene da Brighi Group.

What is Domino?

Domino is the software that connects and controls all the machineries and devices present in the production process, and manages different inputs automatically to create customized and accurate blends.

How does it work?

Domino creates a single work environment through which it is possible to electronically manage and set line flows and parameters of the individual machines without having to physically access them. It collects data from each equipment and processes it to make it available to the end users. Domino transforms single machines into a real interconnected and efficient production line.

Domino automatically manages different inputs such as feather, fiber and shredded foam, to create customized and accurate blends. By doing so, you’ll be able to scientifically mix any material with extreme precision, to avoid any waste.

You can access this virtual line through a touch screen panel where you can view and adjust the data according to production needs. Domino can also be accessed wherever you are, from your smartphone, tablet or PC.

Main features: 

• Reduce changeover time
• Manage blends scientifically
• Set production flow in one click
• Get the full picture of your line
• Set recipes for the entire line

Is Domino right for you?

Here is a quick test of whether Domino is right for you:

Production changeovers are killing your productivity?

Do you want to gain time in changing parameters?

Do you want to improve the efficiency of your line?

Visit our digital page and discover all the innovative software and solutions available for your machinery!

L'articolo DOMINO proviene da Brighi Group.

What is Callisto?

Callisto is our preventive maintenance software aimed at monitoring the condition of components and planning replacement only when necessary.

How does it work?

Callisto revolutionizes maintenance operations by simplifying and streamlining the entire process.

Through AI-powered planning features, it enables users to efficiently schedule and execute maintenance tasks, ensuring optimal equipment performance.  By constantly monitoring machine consumables and critical components, the software alerts users when parts reach 75% of their lifespan, when replacement is recommended, and then again at 100%. This continuous monitoring optimizes resource utilization, providing precise control over when parts require changing and enabling proactive preparation to save time and costs. To make the experience as efficient as possible, the user can provide input to Callisto by entering data about specific machine characteristics. Using machine learning capabilities, the algorithm learns a specific data set and the results to generate. In this way, it can, for example, request the replacement of a component even after 100% of its use.

Detailed statistics and forecasts, presented in intuitive dashboards, empower users with actionable insights to set up maintenance strategies in advance. Integrated with cameras, the software provides visual support for maintenance activities, accelerating issue resolution and minimizing downtime.

Main features:

• Simplify and plan maintenance
• Get statistics and forecasts organized in dashboards
• Connect cameras to support maintenance
• Accelerate troubleshooting
• Detect machine problems before they occur

Is Callisto right for you?

Do you experience frequent production delays due to maintenance?

Do you want to simplify maintenance processes in your company?

Do you lack the data to make decisions regarding parts replacement?

Visit our digital page and discover all the innovative software and solutions available for your machinery!

L'articolo CALLISTO proviene da Brighi Group.

What is Cerebro?

Cerebro is the software that software that manages production orders by setting priorities and scheduling them, in addition it monitors line productivity in real time.

How does it work?

By analyzing data contained in the raw material database, Cerebro uses its proprietary algorithm to suggest the best course of action to achieve maximum quality and performance. Both managers in the online suite and operators in the field have access to the information and can intervene as needed. Strategic data can also be shared directly with suppliers to keep an eye on the quality of raw materials and ensure the smooth operation of the supply chain.

Using its proprietary algorithm, Cerebro generates an optimized production schedule based on order deadlines and resource availability. When a production order is created, Cerebro automatically checks the availability of needed materials and notifies managers and operators of the actions to be taken. Overall, Cerebro serves as a central hub for managing manufacturing operations, offering comprehensive tools to streamline production processes, ensure material availability, and maintain high quality standards.

Main functions:

• Schedule and prioritize production orders
• Create orders in the raw materials database
• Obtain information from the virtual assistant
• Share data directly with suppliers
• Set and monitor quality standards

Is Cerebro right for you?

Are you still planning production with spreadsheets?

Do you want to digitize the way data is shared?

Do you know the status of your order in real time?

Visit our digital page and discover all the innovative software and solutions available for your machinery!

L'articolo CEREBRO proviene da Brighi Group.

What is Formula?

Formula is the software designed to achieve the highest quality standard in the production of foam and rebonded foam.

How does it work?

Foam making requires three components: the machine, chemical products and recipes. Achieving precision and consistency in foam production can be challenging, but with Formula, this process becomes scientific and reliable. Formula allows you to optimize foam formulations directly on the machine or remotely, ensuring that each batch meets the desired specifications. To make this process even more efficient, the parameters can be set and modified by the customer, the raw material supplier or Brighi expert technicians.

Formula’s sensor technology tracks and stores crucial data throughout the production process. These sensors monitor variables such as pressure, density, speed, temperature, and weight tolerance for each specific foam block produced. This real-time data collection not only guarantees high-quality output but also provides valuable insights for continuous improvement. By analyzing this data, operators can make informed decisions to optimize the process, ensuring optimal performance and minimal waste.

Main features:

• Optimize foam formulations
• Track temperature, pressure, weight
• Gather block production data
• Ensure foam density consistency
• Share data with raw material supplier

Is Formula right for you?

Here is a quick test to see whether Formula is right for you:

Do you need to add formulations without a chemist?

Do you have information for any specific block?

Can you easily track product quality?

Visit our digital page and discover all the innovative software and solutions available for your machinery!

L'articolo FORMULA proviene da Brighi Group.

What is Nebula?

Nebula is our software for in-depth report, used to view production and machinery data in real time for continuous control and informed decision making.

How does it work?

Nebula collects and processes equipment and production data with unparalleled precision and efficiency to make it available to end users.

Designed to track critical metrics such as downtime, OEE and productivity, Nebula empowers organizations with invaluable insights to optimize performances. Customizable dashboards, predictive analytics, and collaborative tools further enhance the platform, enabling teams to identify patterns, optimize processes, and respond swiftly to emerging challenges.

The information gathered and organized by Nebula is shared at two different levels: on a screen in the production area so that operators have all the useful information they need at hand and on the app as customized reports sent to directors or shared with the management system (ERP, MES, etc.).Inizio modulo

With AI-driven suggestions tailored to user preferences, Nebula continuously learns and adapts, enhancing productivity and uptime, while also ensuring the highest safety standards for data storage.

Main features

• View production data in real time
• Control OEE, uptime and productivity
• Get access to data history
• Connect it to your management systems
• Store your data with the highest safety standards

Is Nebula right for you?

Are you still tracking production with spreadsheets?
Do you lack accurate or actionable data?
Do you have a system but it’s hard to use?

Visit our digital page and discover all the innovative software and solutions available for your machinery!

L'articolo NEBULA proviene da Brighi Group.