SF-200 is a high-capacity foam shredding machine for polyurethane scraps of different types and densities, including conventional, HR, viscoelastic, dacron manually fed by inserting the scraps into the appropriate inclined belt  which delivers the scraps into the special inlet hopper.

The material is processed with a set number of blades based on the required result; the finished product is picked up by the aspirator and sent to the downstream machines.

The output can be used as a filling material for pillows and cushions or transformed with our Rebounded foam making machine

WHAT CAN BE PROCESSED

Polyurethane waste of different types and densities, including conventional, HR, viscoelastic, dacron.

MAIN FEATURES OF OUR FOAM SHREDDING MACHINE

• Recycling and reuse of waste, cutting out disposal costs and giving life to new raw materials to be sold. Contribute to environmental preservation while simultaneously slashing disposal costs significantly.
• Quality recycled product obtained: Our recycling process doesn’t just produce any recycled material, it’s engenired to provide high quality standards. This ensures that the  product is not only usable but also optimized to become part of end-products, setting a new standard in recycled materials.
• Recovery hopper designed for direct connection to the suction device.
• Simplified management: control panel for managing all parameters and mechanical adjustments.
• Flexibility: management of different types of polyurethane waste of different types and densities, including conventional, HR, viscoelastic, dacron, fabrics and textile scraps without manual adjustments; different size versions available.
• Easy cleaning: when changing material, simply open the lid to clean.

L'articolo SF-200 proviene da Brighi Group.

SF-300 is a high-capacity fabric/fiber waste opening machine for non-woven, quilted, and thermo-bonded fabric waste, manually fed by inserting the waste in the specific inlet.

The processed material can be collected in big sacks or sent downstream by the additional suction device.

Fabric/fiber waste opener can be part of a recycling line, to produce pillows and cushions.

WHAT CAN BE PROCESSED

Non-woven fabric, quilted fabric, thermo-bonded.

MAIN FEATURES

• Recycling and reuse of waste, cutting out disposal costs, and giving life to new raw materials to be sold.
• Quality recycled product obtained: it can be used for high-quality products.
• Recovery hopper designed for direct connection to the suction device.
• Operator safety with the specially designed product feeding belt.
• Simplified management: control panel for managing all parameters and mechanical adjustments.
• Flexibility: management of different types of polyurethane waste, dacron, fabric and textile scraps without manual adjustments.
• Easy cleaning: when changing material, simply open the lid to clean.

L'articolo SF-300 proviene da Brighi Group.

Our pillow pre-weighing and filling machine for higher volumes with 6 weighing units and 2 filling stations is suited for a high production and accuracy. There are no restrictions on the filling material you can use. The material is stored in the tower and goes through shutters to ensure a controlled fall in the baskets below. Thanks to the load cells, the weight is constantly monitored and automatically adjusted in case of excess material.

Operatora can set the weight accuracy for each product selected and change from a product to another with an easy operation. The solution with double filling stations and special clamps to hold the product enables the operator to considerably increase the performance of the machine. The systems can be implemented with systems of dust collector, aspirating tables and recycling hoppers.

All machines are equipped with an innovative and intuitive software studied to meet customer requirements with several kinds of materials, multi-chambers, and different weights for each chamber. 

To discover what other configurations are possible, check our other MAC machines: MAC-200, MAC-300, MAC-300D, MAC-400.

WHAT YOU CAN FILL

Cushions, pillows, multi-chamber cushions, sacks, body pillows.

FILLING MATERIALS YOU CAN USE

Polyester fiber and microfiber (virgin and recycled), feather & down, shredded foam, wool and other natural materials, mixed with all the previous materials.

MAIN FEATURES OF THE PILLOW PRE-WEIGHING FILLING MACHINE

• The only system on the market that lets you pre-weigh – with the same system – a wide variety of natural and synthetic loose materials with precision and accuracy.
• Simplified management: touchscreen control panel for the automatic management of all parameters and mechanical adjustments, with adding and managing recipes with the product/material characteristics.
• Flexibility: a wide range of materials and covers processed without the need for mechanical adjustments.
• All filling materials: no restrictions on the type of cushion filling.
• Deionizing bars in the input tower to eliminate process and weighing problems related to electrostatic charges.
• Accurate pre-weighing and automatic weight correction and material recycling if filling overweight.
• Different weights in multi-chamber cushions: the system is able to fill the different chambers of the upholstered components with different individual weights and in a different sequence. The fork tube designed for filling several chambers at a time significantly increases the operator’s performance.
• Built-in dust collection system with filter fabric socks and bag holder with disposable collection bags.
• Pillow stop clamps on the filler to allow a virtually hands-free process and management of two fillers by the same operator.
• Suction table with direct recycling system of the material dispersed in the system for genuine material recovery otherwise lost and a cleaner working environment.

L'articolo MAC-600 proviene da Brighi Group.

Pillow pre-weighing filling machine is our pre-weighing and filling machine with 4 weighing units and 2 filling stations. There is no restriction on the filling material that can be used. The filling material is blown through the inlet tower, equipped at the base with a roller dosing system to ensure the material falls evenly into the silo buffer below; the silo in turn is equipped with a rotor at the base to keep the material in motion and avoid any clumping.

A series of horizontal shutters allows the controlled fall of the product into the underlying baskets where it is weighed according to the selected recipe. Both the baskets and the entire system are mounted on load cells so both the weight of the material inside the baskets and that in the buffer silo can be monitored at any time. Each basket is connected to the filler and to the weight correction and recovery system which intervenes if there is excess weight by removing some material and recycling it in the buffer silo. A large touchscreen with intuitive software and a user interface allows the management of all system components and recipes.

The two filling stations can be managed by one single operator thanks to a clamping device to allow a virtually hands-free operation.

This configuration is suitable for high production and accuracy.

To discover what other configurations are possible, check our other MAC machines: MAC-200, MAC-300, MAC-300D, MAC-600.

WHAT YOU CAN FILL

Cushions, pillows, multi-chamber cushions, sacks, body pillows.

FILLING MATERIALS YOU CAN USE

Polyester fiber and microfiber (virgin and recycled), feather & down, shredded foam, wool, and other natural materials, mixed with all the previous materials.

MAIN FEATURES OF OUR PILLOW PRE-WEIGHING FILLING MACHINE

• The only system on the market that lets you pre-weigh – with the same system – a wide variety of natural and synthetic loose materials with precision and accuracy.
• Simplified management: touchscreen control panel for the automatic management of all parameters and mechanical adjustments, with adding and managing recipes with the product/material characteristics.
• Flexibility: a wide range of materials and covers processed without the need for mechanical adjustments.
• All filling materials: no restrictions on the type of cushion filling.
• They are deionizing bars in the input tower to eliminate process and weighing problems related to electrostatic charges.
• Accurate pre-weighing and automatic weight correction and material recycling if filling overweight.
• Different weights in multi-chamber cushions: the system can fill the different chambers of the upholstered components with different individual weights and in a different sequence. The fork tube designed for filling several chambers at a time significantly increases the operator’s performance.
• Built-in dust collection system with filter fabric socks and bag holder with disposable collection bags.
• Pillow stop clamps on the filler to allow a virtually hands-free process and management of two fillers by the same operator.
• Suction table with a direct recycling system of the material dispersed in the system for genuine material recovery otherwise lost and a cleaner working environment.

L'articolo MAC-400 proviene da Brighi Group.

MAC-300 is our pillow pre-weighing and filling machine for medium volumes with 3 weighing units and 1 filling station. Several filling materials can be used in the blowing process, such as polyester fiber and microfiber, natural fibers, and recycled material. The material is stored in the tower and kept in motion by a rotor to avoid clumping. It can be used to fill pillows, cushions, sacs, body pillows, and multi-chamber cushions.

The filling material then falls into the underlying weighing units, while the load cells underneath them constantly monitor the weight in the baskets and adjust it accordingly. If there is any excess material, the weight correction and recovery system intervenes by removing some material and putting it back in the buffer silo.  There is no need for manual intervention because everything is managed through our intuitive software and touch screen.

To discover what other configurations are possible, check our other MAC machines: MAC-200, MAC-300D, MAC-400, MAC-600. 

WHAT YOU CAN FILL

Cushions, pillows, multi-chamber cushions, sacks, body pillows.

FILLING MATERIALS YOU CAN USE

Polyester fiber and microfiber (virgin and recycled), feather & down, shredded foam, wool, and other natural materials, mixed with all the previous materials.

MAIN FEATURES OF OUR PILLOW PRE-WEIGHING FILLING MACHINE

• The only system on the market that lets you pre-weigh – with the same system – a wide variety of natural and synthetic loose materials with precision and accuracy.
• Simplified management: touchscreen control panel for the automatic management of all parameters and mechanical adjustments, with adding and managing recipes with the product/material characteristics.
• Flexibility: a wide range of materials and covers processed without the need for mechanical adjustments.
• All filling materials: no restrictions on the type of cushion filling.
• Deionizing bars in the input tower to eliminate process and weighing problems related to electrostatic charges.
• Accurate pre-weighing and automatic weight correction and material recycling if filling overweight.
• Different weights in multi-chamber cushions: the system can fill the different chambers of the upholstered components with different individual weights and in a different sequence. The fork tube designed for filling several chambers at a time significantly increases the operator’s performance.
• Built-in dust collection system with filter fabric socks and bag holder with disposable collection bags.
• Pillow stop clamps on the filler to allow a virtually hands-free process and management of two fillers by the same operator.
• Suction table with a direct recycling system of the material dispersed in the system for genuine material recovery otherwise lost and a cleaner working environment.

L'articolo MAC-300 proviene da Brighi Group.

The semi-automatic pillow compressing sealing machine is an independent module to compress and heat-seal bags of pillows and quilts. Bagged object is positioned by the operator inside the machine which is activated by the pedal control.

The top plate lowers to gradually compress the pack and then the double-wire sealing bar seals the bag and eliminates the excess plastic.

Compression rate is adjustable depending on the filling material. Touchscreen allows you to customise and save the recipes for the different articles and all related parameters, including the compression level and the option to exclude the sealing.

This machine can be pared with HF-100, for bagging, before compressing and sealing your products.

WHAT CAN BE COMPRESSED AND / OR SEALED

Pillows, cushions, even stacked, folded quilts, clothing, etc.

BAGS THAT CAN BE USED

Individual bags, flat or with handles.

MAIN FEATURES OF PILLOW COMPRESSING SEALING MACHINE

• Temperature control of the sealing bar: electronic management of the double-wire sealing bar for maximum flexibility with a large variety of materials.
• Upgrade to XL version to handle an extended range of products (up to 140cm / 55in in length). It includes mechanical modifications to the components and structure of the machine and a software upgrade.
• Multiple pillows in one bag: multiple bagging in a single bag for space optimisation and compression up to 0.
• Any filling materials: no restrictions on the type of filling of the cushions.
• Simplified management: touchscreen control panel for the automatic management of all parameters and mechanical adjustments, with insertion and management of recipes with the characteristics of the product/material.
• Flexibility: wide range of bags processed without the need for mechanical adjustments.

L'articolo LF-100 proviene da Brighi Group.

4-stage fiber opening machine for a wide variety of fibers. stages are independently motorized and have different nailed plates to assure an accurate and outstanding opening, thanks to the inverters assuring a variable speed setting for each of them. The equipment can open a wide variety of fibers and the rate for most products is close to 100%.

OF-550 can be connected in-line so they are automatically activated by downstream machines, such as HL-500, when necessary. The stages act as aspirators, so the fiber is sucked in and blown out directly without any additional fan. Inside of the frame, a cooling system avoid an overheating of the fiber and ensure the high quality of the final product. The machine can be equipped with an external coverage that is recommended in case of specific working conditions.

WHICH FIBERS CAN BE OPENED

Polyester fiber and microfiber, virgin or recycled, hollow, conjugated, dry, and siliconized fiber.

MAIN FEATURES OF OUR FIBER OPENING MACHINE

• High-quality fiber opening: the high percentage of opening ensures volume and resistance of the end product.
• Stress-free opening process: the air flow and spiked discs do not damage the fiber mechanically and do not overheat it.
• Electronic management: potentiometer to change the speed of the opening stages when necessary.
• Flexibility: wide range of fibers opened by the machine without the need for mechanical adjustments.

L'articolo OF-550 proviene da Brighi Group.

High-capacity fiber bale loader HL-1500 is a high-capacity loader for compressed fiber bales. The loading belt can accommodate up to 2 standard-size bales and allows continuous feeding of downstream machines. The horizontal belt ensures continuous and uniform feeding of the material towards the inclined spiked belt which scores the bale and carries tufts of fiber into the hopper, to feed the next machine.

Optional additional belts can be installed to load up to 3 bales and different types of hoppers, depending on requirements.

The fiber bale loader can be connected to a maximum of three fiber openers mod. OF-550.

The control panel lets you control the speed and feed parameters of the belts and therefore regulates machine production capacity.

WHAT CAN BE LOADED

Compressed bales of polyester fiber and microfiber, virgin or recycled, hollow, conjugated, dry, and siliconized fiber.

MAIN FEATURES

• Electronic management: the machine’s control panel lets you manage all the mechanical parameters and settings automatically.
• Flexibility: the widest range of fibers handled by the machine without the need for mechanical adjustments.
• No operator needed after bale loading – Fast bale feed function towards the inclined belt to facilitate non-stop operation.
• Easy cleaning: when changing material the horizontal belt can be manually operated in Reverse for easier cleaning and quicker removal of any remaining material.

L'articolo HL-1500 proviene da Brighi Group.

Sturdy fiber bale loader for compressed fiber bales. The loading belt can accommodate 1 standard-size bale and allows constant feeding of downstream machines. The horizontal belt ensures continuous and uniform feeding of the material towards the inclined spiked belt which scores the bale and carries tufts of fiber into the hopper, to feed the next machine.

The fiber bale loader can be connected to one fiber opener mod. OF-550.

WHAT CAN BE LOADED

Compressed bales of polyester fiber and microfiber, virgin or recycled, hollow, conjugated, dry, and siliconized fiber.

MAIN FEATURES

• Electronic management: the machine’s touchscreen lets you control the speed and movement parameters of the belts and therefore regulate machine production capacity.
• Flexibility: the machine handles a wide range of fibers without the need for mechanical adjustments.
• No operator needed after bale loading – Fast bale feed function towards the inclined belt to facilitate non-stop operation.
• Easy cleaning: when changing material the horizontal belt can be manually operated in Reverse for easier cleaning and quicker removal of any remaining material.

L'articolo HL-500 proviene da Brighi Group.

Feather/shredded foam loader for sacks and bales of feather and shredded foam. The loading belt can accommodate 1 bale or sack at a time to allow constant feeding. The horizontal belt ensures constant feeding of the feathers and the shredded foam towards the built-in hopper equipped with a mixing system with blades to de-compact and volumize the material.  Three outlets ensure even distribution and efficient suction of material for downstream machines.

This machine is paired with MX-500 

WHAT CAN BE LOADED

Sacks of feathers/compressed bales of shredded foam

MAIN FEATURES OF OUR FEATHER/SHREDDED FOAM LOADER

• Electronic management: the machine’s touchscreen lets you control the speed of the belts, and blades and adjust the shutter which limits the quantity of material that falls into the hopper.
• Flexibility: loading and processing of different materials with the machine without the need for mechanical adjustments. It is possible to load from the rear door or from above.
• No operator needed after bale loading – Fast bale/sack feed function towards the inclined belt to facilitate non-stop operation.
• Easy cleaning: when changing material the horizontal belt can be manually operated in reverse for easier cleaning and quicker removal of any remaining material.

L'articolo HL-400 proviene da Brighi Group.